Table of Contents > Front suspension > 4 Suspension strut, upper suspension link > 4.2 Removing and installing suspension strut

VW ID.4 Running Gear, Axles, Steering ➜ 4.2 Removing and installing suspension strut

ID.4 2021 ➤  
Running gear, axles, steering - Edition 05.2021  
4.2  
Removing and installing suspension  
strut  
Special tools and workshop equipment required  
♦ engine and gearbox jack -VAS 6931-  
♦ spreading device -VAS 751 003-  
♦ support -VAS 6931/1-  
♦ tensioning strap -T10038-  
Removing  
The front left speed sensor -G47- and front right speed sensor  
-G45- will henceforth be referred to as “front speed sensor”.  
The front left vehicle level sender -G78- and front right vehicle  
level sender -G289- will henceforth be referred to as “front vehi‐  
cle level sender”.  
The front left shock absorber damping adjustment valve -N336-  
and front right shock absorber damping adjustment valve -  
N337- will henceforth be referred to as “shock absorber damp‐  
ing adjustment valve”.  
Removal and installation are described for the left side of vehi‐  
cle as an example.  
Vehicles with all-wheel drive  
– Loosen threaded connection of drive shaft ⇒ Rep. gr. 40;  
Loosening and tightening threaded connections of drive  
shaft.  
All vehicles (continued)  
– ⇒ Rep. gr. 44; Remove wheel.  
Vehicles with front vehicle level sender  
– Remove front vehicle level sender from suspension link  
⇒ Rep. gr. 43; Removing and installing front left vehicle level  
sender -G78-/front right vehicle level sender -G289-.  
All vehicles (continued)  
– Unscrew nut -3-. Counterhold on multi-point socket head on  
coupling rod -1- when doing this.  
34  
Rep. gr.40 - Front suspension  
ID.4 2021 ➤  
Running gear, axles, steering - Edition 05.2021  
– Pull coupling rod -1- off suspension strut -2-.  
– Unscrew nuts -3-.  
– Pull suspension link -2- in direction of -arrow A- off swivel  
joint.  
– Pull wheel bearing housing -1- outwards in direction of  
-arrow B-.  
– Remove windscreen wiper motor -V- ⇒ Electrical system;  
Rep. gr. 92; Windscreen wiper system; Removing and instal‐  
ling windscreen wiper motor [V].  
Vehicles with all-wheel drive  
– Loosen threaded connection of drive shaft.  
– Press drive shaft out of wheel bearing unit ⇒ Rep. gr. 40;  
Removing and installing drive shaft.  
Vehicles with shock absorber damping adjustment valve  
– Disconnect electrical connector -1- on shock absorber  
damping adjustment valve -2-.  
All vehicles (continued)  
– Unscrew nut -3-.  
4. Suspension strut, upper suspension link  
35  
ID.4 2021 ➤  
Running gear, axles, steering - Edition 05.2021  
– Pull bolt -5- out of wheel bearing housing -1-.  
NOTICE  
Risk of damage to the suspension strut -3- if the guide -2-  
breaks off.  
– Do not twist the suspension strut -3- when loosening.  
– Do not turn the wheel bearing housing -1- against the  
guide -2-.  
– Insert spreading device -VAS 751 003--A- into slot of wheel  
bearing housing -1-.  
– Spread wheel bearing housing -1- using spreading device  
-VAS 751 003--A-. While doing this, turn at hexagon -B-  
of spindle while counterholding at level surface -C- using  
suitable tools.  
36  
Rep. gr.40 - Front suspension  
ID.4 2021 ➤  
Running gear, axles, steering - Edition 05.2021  
NOTICE  
Risk of damage to the wheel bearing housing by spreading it  
too far.  
– Do not spread the wheel bearing housing further than the  
specified dimension.  
– Spread wheel bearing housing -1- using spreading device  
-VAS 751 003--A-.  
Important  
Dimension -a- must be 7.8 max.  
Do not turn further than end stop of spreading device -VAS  
751 003--A-.  
– Unscrew bolt -2- from wheel bearing housing -7-.  
– Attach support -VAS 6931/1--A- using two wheel bolts -2-.  
4. Suspension strut, upper suspension link  
37  
ID.4 2021 ➤  
Running gear, axles, steering - Edition 05.2021  
– Place engine and gearbox jack -VAS 6931--B- under support  
-VAS 6931/1--A-. Secure and support wheel bearing housing  
-1-.  
– Lower wheel bearing housing -1- with engine and gearbox  
jack -VAS 6931--B- and support -VAS 6931/1--A-.  
– Keep lowering wheel bearing housing -1- until suspension  
strut -2- is released.  
– Attach lower suspension link -1- back to wheel bearing hous‐  
ing.  
– Secure wheel bearing housing -1- to subframe using ten‐  
sioning strap -T10038-, and make sure it cannot fold down.  
– Detach engine and gearbox jack -VAS 6931--B- and support  
-VAS 6931/1--A- from wheel bearing housing -1-.  
– Detach cap -1-.  
38  
Rep. gr.40 - Front suspension  
ID.4 2021 ➤  
Running gear, axles, steering - Edition 05.2021  
– Unscrew bolts -2- for suspension strut mounting, and re‐  
move suspension strut.  
Installing  
Install in reverse order of removal, observing the following:  
The aid of an additional mechanic is required for the subse‐  
quent work steps.  
– Make sure that guides -3- are properly seated in body.  
– Tighten bolts -2-.  
Vehicles with vehicle level sender.  
– Carry out basic setting using ⇒ Vehicle diagnostic tester.  
All vehicles (continued)  
Tightening torques  
♦ ⇒ Rep. gr. 40; Assembly overview – suspension strut  
♦ ⇒ Rep. gr. 40; Assembly overview – suspension link, swivel  
joint  
♦ ⇒ Rep. gr. 40; Assembly overview – anti-roll bar  
♦ ⇒ Rep. gr. 40; Assembly overview – drive shaft  
♦ ⇒ Rep. gr. 40; Assembly overview – wheel bearing assembly  
♦ ⇒ Rep. gr. 43; Assembly overview – front vehicle level send‐  
ers  
♦ ⇒ Brake system; Rep. gr. 46; Front brake; Assembly over‐  
view – front brake  
♦ ⇒ Wheels and Tyres Guide; Rep. gr. 44; Wheels, tyres;  
Specified torque for wheel bolts  
♦ ⇒ Electrical system; Rep. gr. 92; Windscreen wiper system;  
Assembly overview – windscreen wiper system  
4. Suspension strut, upper suspension link  
39  
ID.4 2021 ➤  
Running gear, axles, steering - Edition 05.2021  
4.3  
Removing and installing spring  
Special tools and workshop equipment required  
♦ Extension -T10001/8-  
♦ Open end spanner insert -V.A.G 1332/7-  
♦ Ratchet insert -T10001/11-  
♦ Socket -T10001/5-  
♦ Spring retainers -V.A.G 1752/4-  
♦ Spring retainers V.A.G 1752/4 -V.A.G 1752/4-  
♦ Spring tensioner -V.A.G 1752/1-  
♦ Suspension strut support clamp -V.A.G 1752/20-  
♦ Torque wrench -V.A.G 1332-  
♦ spring retainers -V.A.G 1752/4-  
♦ spring tensioner -V.A.G 1752/1-  
♦ suspension strut support clamp -V.A.G 1752/20-  
Removing  
– Remove suspension strut ⇒ Rep. gr. 40; Removing and in‐  
stalling suspension strut.  
– Clamp suspension strut support clamp -V.A.G 1752/20--5- in  
a vice -6-.  
– Clamp suspension strut -3- into suspension strut support  
clamp -V.A.G 1752/20--5-.  
– Install spring retainers -V.A.G 1752/4--2- to spring tensioner  
-V.A.G 1752/1--1-.  
– Fit spring tensioner -V.A.G 1752/1--1- with spring retainers  
-V.A.G 1752/4--2- to spring -4-.  
1 - Spring tensioner -V.A.G 1752/1-  
2 - Spring retainers V.A.G 1752/4 -V.A.G 1752/4-  
3 - Suspension strut  
4 - Spring  
5 - Suspension strut support clamp -V.A.G 1752/20-  
40  
Rep. gr.40 - Front suspension  

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