ID.4 2021 ➤, ID.3 2020 ➤
Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220 - Edition 11.2021
WARNING
High voltage can cause fatal injury.
Danger of severe or fatal injuries from electric shock or elec‐
tric arcs.
– Have a high-voltage technician (HVT) or a high-voltage
expert (HVE) re-energise the high-voltage system.
– ⇒ Rep. gr. 93; Re-energise high-voltage system.
Tightening torques
♦ ⇒ Rep. gr. 93; Assembly overview – high-voltage battery,
installed, 48, 55, 62 kWh
4.9
Raising high-voltage battery 1 [AX2]
Special tools and workshop equipment required
♦ lift arm extension/workshop hoist -VAS 6101-
♦ lifting aid -T10616-
♦ master link -VAS 501 013-
♦ retaining strap -T40155A-
♦ shackle -VAS 691 009A-
♦ workshop hoist -VAS 6100-
Preparing for lifting
The high-voltage battery 1 -AX2- will subsequently be referred
to as “high-voltage battery”.
Preparing for lifting, 55 and 62 kWh
– Use mounting points -2-.
Preparing for lifting, 82 kWh
– Use mounting points -2-.
4. High-voltage battery unit
139
ID.4 2021 ➤, ID.3 2020 ➤
Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220 - Edition 11.2021
All vehicles (continued)
Raising
– Secure lift arm extension/workshop hoist -VAS 6101--A-
to workshop hoist -VAS 6100--B- as shown in illustration
-arrow-.
– Position workshop hoist -VAS 6100- centrally above high-
voltage battery -1-.
– Secure retaining strap -T40155A--F- with shackle -VAS 691
009A--H- to master link -VAS 501 013--G-.
– Tighten lifting aid -T10616--E- at mounting points of high-
voltage battery -1- to specified torque.
– Attach lifting aid -T10616--E- with shackle -VAS 691
009A--D- to retaining strap -T40155A--F-.
CAUTION
Risk of injury due to moving parts.
Danger of trapping or crushing parts of the body
– Never reach into or enter a danger zone.
– Raise high-voltage battery.
140
Rep. gr.93 - Electric drive systems
ID.4 2021 ➤, ID.3 2020 ➤
Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220 - Edition 11.2021
Tightening torques
Bolts
Specified torque
50 Nm
Bolts for lifting aid -T10616-
4.10
Opening high-voltage battery 1 [AX2]
Special tools and workshop equipment required
♦ tap wrench -VAS 271 015-
♦ thread chaser, M24 -VAS 271 013-
DANGER
Danger to life from high voltage.
Electric shocks or arcs may lead to serious injuries or death.
– Suitable personal protective equipment (PPE) must be
worn for the subsequent work steps.
– The subsequent work steps must be supervised by an
additional specialist with appropriate qualification.
– Outside the hazard area, the additional authorised special‐
ist can support the HVE as required within the scope of his
or her qualification.
Put on the required protective equipment for the subsequent
work steps:
♦ Arc flash resistant clothing (at least APC 2, at least 318 kJ)
♦ Helmet with arc flash resistant visor (at least APC 2, at least
318 kJ)
♦ Arc flash resistant gloves with nitrile glove liners (at least
APC 2, at least 318 kJ), insulating up to at least 500 V
♦ Safety shoes with ESD protection
Open
– Remove high-voltage battery 1 -AX2- ⇒ Rep. gr. 93; Re‐
moving and installing high-voltage battery 1 [AX2], 48, 55,
62 kWh.
– ⇒ Rep. gr. 93; Leakage test of high-voltage battery 1 [AX2].
– Unscrew connecting element -4-.
4. High-voltage battery unit
141
2024 VW ID.4 Owner's Manual
