ID.4 2021 ➤, ID.3 2020 ➤
Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220 - Edition 11.2021
Stage Bolts
Tightening torque/angle specification
1.
2.
-1.1- to -4.4- 4.5 Nm
-2- to -6-
8 Nm
5.12
Removing battery module
Special tools and workshop equipment required
♦ High-voltage tool set -VAS 6762-
♦ accidental contact protection -T10608-
♦ accidental contact protection insert -T10628-
♦ adapter -10-222A/14-
♦ high-voltage tool set -VAS 6883A-
♦ hook -10-222A/10-
♦ lifting aid -T10619-
♦ lifting tackle -3033-
♦ removal wedge set -VAS 895 015-
♦ shackle -10-222A/12-
♦ support bracket -10-222B-
♦ workshop hoist -VAS 6100-
DANGER
Danger to life from high voltage.
Electric shocks or arcs may lead to serious injuries or death.
– Suitable personal protective equipment (PPE) must be
worn for the subsequent work steps.
– The subsequent work steps must be supervised by an
additional specialist with appropriate qualification.
– Outside the hazard area, the additional authorised special‐
ist can support the HVE as required within the scope of his
or her qualification.
Put on the required protective equipment for the subsequent
work steps:
5. High-voltage battery components
177
ID.4 2021 ➤, ID.3 2020 ➤
Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220 - Edition 11.2021
♦ Arc flash resistant clothing (at least APC 2, at least 318 kJ)
♦ Helmet with arc flash resistant visor (at least APC 2, at least
318 kJ)
♦ Arc flash resistant gloves with nitrile glove liners (at least
APC 2, at least 318 kJ), insulating up to at least 500 V
♦ Safety shoes with ESD protection
– ⇒ Rep. gr. 93; Opening high-voltage battery 1 [AX2].
– ⇒ Rep. gr. 93; Opening electrical circuit, 48, 55 kWh.
– ⇒ Rep. gr. 93; Charging and discharging battery modules
– Mark the installation position of the connectors and high-volt‐
age connecting pieces.
– Disconnect electrical connector -2-.
– Fit accidental contact protection insert -T10628--A- onto bat‐
tery module -1-.
– Unscrew bolts -3-.
– Remove high-voltage connector -4-.
– Fit accidental contact protection -T10608- onto exposed
high-voltage connection on battery module.
Important
•
Make sure that accidental contact protection -T10608--B- is
fitted.
– Fit accidental contact protection insert -T10628--A-.
– Unscrew bolts -2-.
– Remove high-voltage connector -3-.
– Fit accidental contact protection -T10608- onto exposed
high-voltage connection on battery module.
178
Rep. gr.93 - Electric drive systems
ID.4 2021 ➤, ID.3 2020 ➤
Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220 - Edition 11.2021
Important
•
The accidental contact protection -T10608--2- must be fitted
on the exposed high-voltage connections.
– Unscrew bolts -3-.
– Unplug electrical connector of the opposite battery modules
control unit.
Important
•
As soon as the module is raised, renew 2-component ther‐
mal compound.
– Prepare support bracket -10-222B--1- and adapter
-10-222A/14--2-, and position centrally above battery mod‐
ule.
– Attach battery module to lifting aid -T10619--3-, shackle
-10-222A/12--4- and hook -10-222A/10--5-.
– Lift battery module on outer side upwards in direction of
-arrow- away from lower part of battery housing until battery
module is detached from lower part of battery housing.
5. High-voltage battery components
179
ID.4 2021 ➤, ID.3 2020 ➤
Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220 - Edition 11.2021
– Remove support bracket -10-222B--1- and adapter
-10-222A/14--2-.
– Attach lifting tackle -3033--B- to workshop hoist -VAS
6100--A-.
– Lift out battery module with workshop hoist -VAS 6100--A-,
lifting aid -T10619--D-, shackle -10-222A/12--C- and lifting
tackle -3033--B-.
– Lower battery module onto a clean surface.
NOTICE
Leakage of high-voltage battery 1 -AX2- possible.
– Do not remove 2-component thermal compound from seal‐
ing compound on inner edge of lower part of battery hous‐
ing. If there is a bond between the 2-component thermal
compound and the sealant, leave approx. 3 mm of the
2-component thermal compound on the sealant.
– Carefully remove residue of 2-pack thermally conductive
paste with suitable scraper from removal wedge set -VAS
895 015- from lower part of battery housing.
180
Rep. gr.93 - Electric drive systems
ID.4 2021 ➤, ID.3 2020 ➤
Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220 - Edition 11.2021
If the battery module is reused:
– Completely remove 2-pack thermally conductive paste from
battery module.
5.13
Installing battery module
Special tools and workshop equipment required
♦ High-voltage tool kit -VAS 6762-
♦ Torque wrench -VAS 6883/1A-
♦ contact protection -T10608-
♦ double cartridge gun -VAS 5237-
♦ lifting tackle -3033-
♦ reversible ratchet -VAS 6762/29-
♦ shackle -10-222A/12-
♦ template -T10606-
♦ torque wrench -VAS 6883/1A-
♦ workshop hoist -VAS 6100-
DANGER
Danger to life from high voltage.
Electric shocks or arcs may lead to serious injuries or death.
– Suitable personal protective equipment (PPE) must be
worn for the subsequent work steps.
– The subsequent work steps must be supervised by an
additional specialist with appropriate qualification.
– Outside the hazard area, the additional authorised special‐
ist can support the HVE as required within the scope of his
or her qualification.
Put on protective equipment before performing the following
work steps:
♦ Clothing approved for working with electric arcs (minimum
protection class 2, at least 318 kJ).
♦ Helmet with visor approved for working with electric arcs
(minimum protection class 2, at least 318 kJ)
♦ Gloves approved for working with electric arcs with nitrile
glove liners (minimum protection class 2, at least 318 kJ),
minimum insulating effect up to 500 V
♦ Safety shoes with ESD protection
Installing battery module
– Check whether separating foil -2- is present on removed
battery module and if it is damaged.
5. High-voltage battery components
181
2024 VW ID.4 Owner's Manual
