Table of Contents > Assembly overview – brake servo/brake master cylinder

VW ID.4 Brake System ➜ Assembly overview – brake servo/brake master cylinder

ID.4 2021 ➤  
Brake system - Edition 07.2021  
2
Brake servo and brake master cylin‐  
der  
2.1  
Assembly overview – brake ser‐  
vo/brake master cylinder  
2.1.1  
Assembly overview – brake servo/brake master cylinder, left-hand drive  
vehicles  
68  
Rep. gr.47 - Brakes - hydraulics  
ID.4 2021 ➤  
Brake system - Edition 07.2021  
1 - Brake line  
❑ Brake master cylin‐  
der/secondary piston  
circuit to hydraulic unit  
❑ M12 × 1  
❑ mit Standardwerkzeug:  
14 Nm  
❑ With special tools  
VAS 6854, VAG 1410/7  
and VAG 1410/6:  
12 Nm  
2 - Brake line  
❑ Brake master cylin‐  
der/primary piston cir‐  
cuit to hydraulic unit  
❑ M12 × 1  
❑ mit Standardwerkzeug:  
14 Nm  
❑ With special tools  
VAS 6854, VAG 1410/7  
and VAG 1410/6:  
12 Nm  
3 - Brake fluid level warning  
contact -F34-  
4 - Cap  
5 - Brake fluid reservoir  
6 - Bolt  
❑ 4 Nm  
7 - Brake servo -NX6-  
❑ With brake servo con‐  
trol unit -J539-  
❑ With brake pedal posi‐  
tion sender -G100-  
❑ With brake pedal position sender 2 -G836-  
❑ ⇒ Rep. gr. 47; Removing and installing brake servo  
8 - Gasket for brake servo  
❑ Renew after removing  
9 - Nut  
❑ Qty. 2  
❑ Renew after removing  
❑ 25 Nm  
10 - Mounting bracket with brake pedal  
❑ ⇒ Rep. gr. 46; Assembly overview – brake pedal  
❑ ⇒ Rep. gr. 46; Removing and installing mounting bracket  
11 - Seal  
❑ Renew after removing  
12 - Brake master cylinder  
❑ Cannot be renewed individually  
13 - Bolt  
❑ Qty. 2  
❑ Renew after removing  
2. Brake servo and brake master cylinder  
69  
ID.4 2021 ➤  
Brake system - Edition 07.2021  
❑ 22 Nm  
14 - Sealing plug  
2.1.2  
Assembly overview – brake servo/brake master cylinder, right-hand drive  
vehicles  
70  
Rep. gr.47 - Brakes - hydraulics  
ID.4 2021 ➤  
Brake system - Edition 07.2021  
1 - Cap  
2 - Brake fluid reservoir  
3 - Stud  
❑ 4 Nm  
4 - Brake servo -NX6-  
❑ With brake servo con‐  
trol unit -J539-  
❑ With brake pedal posi‐  
tion sender -G100-  
❑ With brake pedal posi‐  
tion sender 2 -G836-  
❑ ⇒ Rep. gr. 47; Remov‐  
ing and installing brake  
servo  
5 - Gasket for brake servo  
❑ Renew after removing  
6 - Mounting bracket with  
brake pedal  
❑ ⇒ Rep. gr. 46; Assem‐  
bly overview – brake  
pedal  
❑ ⇒ Rep. gr. 46; Re‐  
moving and installing  
mounting bracket  
7 - Nut  
❑ Qty. 2  
❑ Renew after removing  
❑ 25 Nm  
8 - Seal  
❑ Renew after removing  
9 - Brake master cylinder  
❑ Cannot be renewed individually  
10 - Bolt  
❑ Renew after removing  
❑ 22 Nm  
11 - Brake line  
❑ Brake master cylinder/secondary piston circuit to hydraulic unit  
❑ M12 × 1  
❑ mit Standardwerkzeug: 14 Nm  
❑ With special tools VAS 6854, VAG 1410/7 and VAG 1410/6: 12 Nm  
12 - Brake line  
❑ Brake master cylinder/primary piston circuit to hydraulic unit  
❑ M12 × 1  
❑ mit Standardwerkzeug: 14 Nm  
❑ With special tools VAS 6854, VAG 1410/7 and VAG 1410/6: 12 Nm  
13 - Bolt  
❑ Qty. 2  
❑ Renew after removing  
❑ 22 Nm  
2. Brake servo and brake master cylinder  
71  
ID.4 2021 ➤  
Brake system - Edition 07.2021  
14 - Sealing plug  
15 - Brake fluid level warning contact -F34-  
2.2  
Removing and installing brake servo  
2.2.1  
Removing and installing brake ser‐  
vo [NX6], left-hand drive vehicles  
Special tools and workshop equipment required  
♦ 11 mm open ring spanner insert -V.A.G 1410/6-  
♦ Socket set, 39-piece -VAS 6928-  
♦ Torque wrench -VAS 6854-  
♦ Universal joint -V.A.G 1410/7-  
♦ assembly tool -V.A.G 1410/8-  
♦ brake filling and bleeding equipment -VAS 6860-  
♦ engine bung set -VAS 6122-  
♦ hot air blower -VAS 1978/14A-  
The brake servo -NX6- will henceforth be referred to as “brake  
servo”.  
For sealing plugs (assembly parts), see electronic parts cata‐  
logue (ETKA)  
1 - M10 sealing plugs  
2 - M12 sealing plugs  
Removing  
– If the brake servo control unit -J539- is renewed, carry out  
the test plan for the renewal of the brake servo control unit  
-J539- using ⇒ Vehicle diagnostic tester .  
– Remove battery tray ⇒ Electrical system; Rep. gr. 27; Bat‐  
tery; Removing and installing battery tray .  
– Remove air intake unit of heater and air conditioning unit  
⇒ Heating, air conditioning system; Rep. gr. 87; Front heater  
and air conditioning unit; Removing and installing air intake  
unit of heater and air conditioning unit  
– Extract as much brake fluid as possible from brake fluid res‐  
ervoir -1- using brake filling and bleeding equipment -VAS  
6860- -A- .  
72  
Rep. gr.47 - Brakes - hydraulics  

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