Table of Contents > 4 Valve unit of heat pump > 4.1 Exploded view - heat pump valve unit

VW ID.4 Heating & Air Conditioning System ➜ 4.1 Exploded view - heat pump valve unit

ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
4
Valve unit of heat pump  
4.1  
Exploded view - heat pump valve unit  
Exploded view - heat pump valve unit, components  
4. Valve unit of heat pump  
81  
ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
1 - Guide sleeves  
2 - Rubber bush  
3 - Bolt  
❑ Applies for all un‐  
marked bolts in illustra‐  
tion  
❑ 8 Nm  
4 - Bracket  
5 - Bolt  
❑ 3x  
❑ 20 Nm  
6 - Refrigerant expansion  
valve 1 -N636-  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing refrig‐  
erant expansion valve 1  
N636  
7 - Refrigerant shut-off valve  
1 -N696-  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing refrig‐  
erant shut-off valve 1  
N696  
8 - Refrigerant expansion  
valve 3 -N638-  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing refrig‐  
erant expansion valve 3  
N638  
9 - Refrigerant expansion  
valve 2 -N637-  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing refrig‐  
erant expansion valve 2 N637  
10 - Electrical wiring for refrigerant pressure and temperature sender 4 -G828-  
11 - Refrigerant shut-off valve 5 -N643-  
❑ ⇒ Rep. gr. 87; Removing and installing refrigerant shut-off valve 5 N643  
12 - Refrigerant shut-off valve 4 -N642-  
❑ ⇒ Rep. gr. 87; Removing and installing refrigerant shut-off valve 4 N642  
13 - Electrical wiring for heat pump valve unit  
14 - Refrigerant shut-off valve 2 -N640-  
❑ ⇒ Rep. gr. 87; Removing and installing refrigerant shut-off valve 2 N640  
15 - Refrigerant shut-off valve 3 -N641-  
❑ ⇒ Rep. gr. 87; Removing and installing refrigerant shut-off valve 3 N641  
16 - Electrical wiring for refrigerant pressure and temperature sender 2 -G826-  
17 - Electrical wiring for refrigerant pressure and temperature sender 5 -G829-  
18 - High-voltage battery heat exchanger  
❑ ⇒ Rep. gr. 87; Removing and installing heat exchanger for high-voltage battery  
19 - Dryer  
❑ ⇒ Rep. gr. 87; Removing and installing dryer  
82  
Rep. gr.87 - Air conditioning system  
ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
20 - Bracket  
21 - Flexible joint  
❑ 3 Nm  
22 - Nut  
❑ 15 Nm  
Exploded view - refrigerant lines inside heat pump valve unit  
1 - Refrigerant line  
2 - Bolt  
❑ Applies for all connec‐  
tions in illustration  
❑ Renew after removing  
❑ 13 Nm  
3 - Seal  
❑ Applies for all connec‐  
tions in illustration  
❑ Renew after removing  
4 - Retaining element  
❑ Applies for all connec‐  
tions in illustration  
❑ Renew after removing  
5 - Refrigerant line  
6 - Dryer  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing dryer  
7 - Refrigerant line  
8 - Refrigerant line  
9 - Refrigerant line  
10 - Heat pump valve unit  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing heat  
pump valve unit  
11 - High-voltage battery heat  
exchanger  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing heat  
exchanger for high-volt‐  
age battery  
12 - Refrigerant line  
Exploded view - refrigerant lines at heat pump valve unit  
4. Valve unit of heat pump  
83  
ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
1 - Refrigerant line  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing re‐  
frigerant line between  
expansion valve N636/  
N696 and heat con‐  
denser  
2 - Refrigerant line  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing re‐  
frigerant line between  
expansion valve N638/  
N637 and evaporator  
3 - Refrigerant line  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing re‐  
frigerant line between  
condenser/gas cooler  
and refrigerant shut-off  
valve 2 N640  
4 - High-voltage battery heat  
exchanger  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing heat  
exchanger for high-volt‐  
age battery  
5 - Refrigerant line  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing refrig‐  
erant line between re‐  
frigerant shut-off valve  
3 N641 and heat con‐  
denser  
6 - Refrigerant line  
❑ ⇒ Rep. gr. 87; Remov‐  
ing and installing refrig‐  
erant line between air conditioner compressor VX81 and valve block N641/N640  
7 - Retaining element  
❑ Applies for all connections in illustration  
❑ Renew after removing  
8 - Seal  
❑ Applies for all connections in illustration  
❑ Renew after removing  
9 - Bolt  
❑ Applies for all connections in illustration  
❑ Renew after removing  
❑ 13 Nm  
10 - Heat pump valve unit  
❑ ⇒ Rep. gr. 87; Removing and installing heat pump valve unit  
11 - Refrigerant line  
❑ ⇒ Rep. gr. 87; Removing and installing refrigerant line between heat pump valve unit and evaporator  
84  
Rep. gr.87 - Air conditioning system  
ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
4.2  
Removing and installing valve unit of  
heat pump  
Special tools and workshop equipment required  
♦ ESD workplace -VAS 6613-  
♦ engine bung set -VAS 6122-  
Removing  
Immediately seal any open lines and connections with clean  
plugs from engine bung set -VAS 6122-.  
When renewing several components of heat pump valve unit at  
the same time:  
– Observe procedure for renewal of refrigerant circuit compo‐  
nents ⇒ Air conditioning system with refrigerant R744 – Gen‐  
eral notes; Rep. gr. 87; Refrigerant circuit; Renewing compo‐  
nents.  
– Carry out function “Open electrically actuated valves to  
drain, evacuate or charge refrigerant circuit” using ⇒ Vehicle  
diagnostic tester ⇒ Rep. gr. 00; Access to diagnoses.  
– ⇒ Air conditioning systems with refrigerant R744 – General  
notes; Rep. gr. 87; Working with air conditioner service sta‐  
tion; Draining refrigerant circuit.  
– ⇒ Rep. gr. 19; Cooling system/coolant; Draining coolant.  
– Remove air intake unit of heater and air conditioning unit  
⇒ Rep. gr. 87; Removing and installing air intake unit of  
heater and air conditioning unit.  
– Detach coolant expansion tank, and lay it slightly aside  
⇒ Rep. gr. 19; Cooling system/coolant; Removing and instal‐  
ling coolant expansion tank.  
– Remove front underbody cladding ⇒ General body repairs,  
exterior; Rep. gr. 66; Underbody cladding; Removing and  
installing front underbody cladding.  
– Separate coolant hose -1- and lay to one side.  
4. Valve unit of heat pump  
85  

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