Table of Contents > 3 Refrigerant circuit > 3.8 Removing and installing refrigerant pressure and temperature sender [G395], R744

VW ID.4 Heating & Air Conditioning System ➜ 3.8 Removing and installing refrigerant pressure and temperature sender [G395], R744

ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
3.8  
Removing and installing refrigerant  
pressure and temperature sender  
[G395], R744  
3.8.1  
Removing and installing refrigerant  
pressure and temperature sender  
G395  
Special tools and workshop equipment required  
♦ engine bung set -VAS 6122-  
♦ socket -T40284-  
Removing  
Seal off open pipes/lines and connections immediately with  
clean plugs from engine bung set -VAS 6122-.  
– Perform function “Opening electrically actuated valves in re‐  
frigerant circuit for extracting, evacuating and charging” with  
⇒ Vehicle diagnostic tester ⇒ Rep. gr. 00; Starting diagnosis.  
– ⇒ Air conditioners with refrigerant R744 - General informa‐  
tion; Rep. gr. 87; Working with the air conditioner service  
station; Discharging refrigerant circuit.  
– Unclip coolant hoses -1- and push them to side.  
– Mark electrical connector -5- to avoid interchange and un‐  
plug it.  
– Check refrigerant line connection -1- and refrigerant pres‐  
sure and temperature sender -G395- -4- for dirt and clean if  
necessary.  
3. Refrigerant circuit  
27  
ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
CAUTION  
Risk of frostbite from escaping pressurised refrigerant  
Risk of frostbite on skin and other parts of the body  
– Put on protective gloves.  
– Put on safety goggles.  
– Extract/drain refrigerant and then immediately open up re‐  
frigerant circuit.  
– Extract/drain refrigerant again if more than 10 minutes  
have passed since initial extraction and refrigerant circuit  
has not been opened up. Renewed evaporation has cre‐  
ated pressure in the refrigerant circuit.  
– Unscrew sender -4- using socket -T40284-; at the same time  
counterhold at refrigerant line -1- using open-end spanner.  
Installing  
Installation is carried out in reverse order; note the following:  
– Install seals, making sure they are free of oil.  
– Check that refrigerant lines are seated correctly and tighten  
refrigerant pressure and temperature sender -G395-; coun‐  
terhold using open-end spanner while doing so.  
– Perform function “Opening electrically actuated valves in re‐  
frigerant circuit for extracting, evacuating and charging” with  
⇒ Vehicle diagnostic tester ⇒ Rep. gr. 00; Starting diagnosis.  
– ⇒ Air conditioners with refrigerant R744 - General informa‐  
tion; Rep. gr. 87; Working with the air conditioner service  
station; Charging refrigerant circuit  
Tightening torques  
♦ ⇒ Rep. gr. 87; Exploded view - refrigerant lines  
3.9  
Removing and installing pressure  
sender for refrigerant circuit [G805],  
R1234yf  
3.9.1  
Removing and installing pressure  
sender for refrigerant circuit G805  
Special tools and workshop equipment required  
♦ engine bung set -VAS 6122-  
♦ socket -T40284-  
Removing  
Seal off open pipes/lines and connections immediately with  
clean plugs from engine bung set -VAS 6122-.  
– Unfasten coolant expansion tank and move slightly to side  
⇒ Rep. gr. 19; Cooling system/coolant; Removing and instal‐  
ling coolant expansion tank.  
– Unplug electrical connector -1-.  
28  
Rep. gr.87 - Air conditioning system  

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