Table of Contents > 4 Valve unit of heat pump > 4.7 Removing and installing refrigerant shut-off valve 2 N640

VW ID.4 Heating & Air Conditioning System ➜ 4.7 Removing and installing refrigerant shut-off valve 2 N640

ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
– Remove bolts -3-.  
– Detach refrigerant expansion valve 2 -N637- and refrigerant  
expansion valve 3 -N638- -1-.  
Installing  
Installation is carried out in reverse order; note the following:  
– Install seals and retaining elements, making sure they are  
free of oil.  
If expansion valves have been renewed:  
– Perform function “Addressing refrigerant valves” using ⇒ Ve‐  
hicle diagnostic tester ⇒ Rep. gr. 00; Starting diagnosis.  
Tightening torques  
♦ ⇒ Rep. gr. 87; Exploded view - heat pump valve unit  
4.5  
Removing and installing refrigerant ex‐  
pansion valve 3 N638  
Removing and installing  
Refrigerant expansion valve 3 -N638- is removed together with  
refrigerant expansion valve 2 -N637- and cannot be renewed  
separately ⇒ Rep. gr. 87; Removing and installing refrigerant  
expansion valve 2 N637.  
4.6  
Removing and installing refrigerant  
shut-off valve 1 N696  
Removing and installing  
Refrigerant shut-off valve 1 -N696- is removed together with  
refrigerant expansion valve 1 -N636- and cannot be renewed  
separately ⇒ Rep. gr. 87; Removing and installing refrigerant  
expansion valve 1 N636.  
4.7  
Removing and installing refrigerant  
shut-off valve 2 N640  
Special tools and workshop equipment required  
♦ ESD workplace -VAS 6613-  
♦ counterhold tool -T10630-  
Removing  
Refrigerant shut-off valve 2 -N640- and refrigerant shut-off valve  
3 -N641- cannot be renewed separately.  
– Remove heat pump valve unit ⇒ Rep. gr. 87; Removing and  
installing heat pump valve unit.  
4. Valve unit of heat pump  
91  
ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
NOTICE  
Risk of damage to electrical components.  
Electrostatic discharge can cause damage to electrical com‐  
ponents.  
– Work on electrical components must always be performed  
on an ESD workplace.  
– Place heat pump valve unit on ESD workplace -VAS 6613-.  
– Use counterhold tool -T10630--4-.  
– Remove bolts -1-, -2-, -3- and -5-.  
– Detach refrigerant lines.  
– Mark electrical connectors -2- to avoid interchange and un‐  
plug them.  
– Remove bolts -3-.  
– Detach refrigerant shut-off valve 2 -N640- and refrigerant  
shut-off valve 3 -N641- -1-.  
Installing  
Installation is carried out in reverse order; note the following:  
– Install seals and retaining elements, making sure they are  
free of oil.  
– Use counterhold tool -T10630- when tightening bolts -3-.  
92  
Rep. gr.87 - Air conditioning system  
ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
If shut-off valves have been renewed:  
– Perform function “Addressing refrigerant valves” using ⇒ Ve‐  
hicle diagnostic tester ⇒ Rep. gr. 00; Starting diagnosis.  
Tightening torques  
♦ ⇒ Rep. gr. 87; Exploded view - heat pump valve unit  
4.8  
Removing and installing refrigerant  
shut-off valve 3 N641  
Removing and installing  
Refrigerant shut-off valve 3 -N641- is removed together with re‐  
frigerant shut-off valve 2 -N640- and cannot be renewed sepa‐  
rately ⇒ Rep. gr. 87; Removing and installing refrigerant shut-off  
valve 2 N640.  
4.9  
Removing and installing refrigerant  
shut-off valve 4 N642  
Special tools and workshop equipment required  
♦ ESD workplace -VAS 6613-  
Removing  
Refrigerant shut-off valve 4 -N642- and refrigerant shut-off valve  
5 -N643- -1- cannot be renewed separately.  
– Remove heat pump valve unit ⇒ Rep. gr. 87; Removing and  
installing heat pump valve unit.  
NOTICE  
Risk of damage to electrical components.  
Electrostatic discharge can cause damage to electrical com‐  
ponents.  
– Work on electrical components must always be performed  
on an ESD workplace.  
– Place heat pump valve unit on ESD workplace -VAS 6613-.  
– Remove bolts -2-, -3- and -4-.  
4. Valve unit of heat pump  
93  

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