Table of Contents > 7 Front heater and air conditioning unit > 7.17 Removing and installing air intake cowling

VW ID.4 Heating & Air Conditioning System ➜ 7.17 Removing and installing air intake cowling

ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
WARNING  
High voltage can cause fatal injury.  
Danger of severe or fatal injuries from electric shock or elec‐  
tric arcs.  
– Have a high-voltage technician (HVT) or a high-voltage  
expert (HVE) re-energise the high-voltage system.  
– ⇒ Rep. gr. 93; Re-energising high-voltage system.  
Tightening torques  
♦ ⇒ Rep. gr. 87; Assembly overview – air intake unit of heater  
and air conditioning unit  
♦ ⇒ General body repairs, exterior; Rep. gr. 50; Lock carrier;  
Assembly overview – lock carrier  
7.17  
Removing and installing air intake  
cowling  
Removing  
– Remove air intake box ⇒ Rep. gr. 87; Removing and instal‐  
ling air intake box of heater and air conditioning unit.  
– Remove heater and air conditioning unit ⇒ Rep. gr. 87; Re‐  
moving and installing heater and air conditioning unit.  
– Release fasteners -6- from grommet -5-.  
– Guide high-voltage wire -7- out of air intake cowling -4-.  
– Unscrew bolts -1- to -3-.  
– Unscrew nuts -1- to -7-.  
150  
Rep. gr.87 - Air conditioning system  
ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
– Detach air intake cowling -8-.  
Installing  
Installation is carried out in reverse order; note the following:  
NOTICE  
Water entering into heater and air conditioning unit and interi‐  
or due to damaged gaskets/seals.  
– Fit gaskets/seals correctly.  
– Check gaskets/seals for damage.  
– Check seal -9- for damage.  
– Tighten nuts in sequence -1- to -7-.  
– Tighten bolts in sequence -1- to -3-.  
– Guide high-voltage wire -7- through opening in air intake  
cowling -4-, making sure it is routed correctly.  
– Clip in fasteners -6- of grommet -5-.  
7. Front heater and air conditioning unit  
151  
ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
Tightening torques  
♦ ⇒ Rep. gr. 87; Exploded view - air intake box of heater and  
air conditioning unit  
♦ ⇒ Rep. gr. 87; Exploded view - heater and air conditioning  
unit  
7.18  
Removing and installing high voltage  
heater (PTC) [ZX17]  
7.18.1  
Removing and installing high voltage  
heater (PTC) [ZX17], left-hand drive  
vehicles  
Removing  
DANGER  
High voltage can cause fatal injury.  
Danger of severe or fatal injuries from electric shock or elec‐  
tric arcs.  
– Have a high-voltage technician (HVT) or a high-voltage  
expert (HVE) de-energise the high-voltage system.  
– ⇒ Rep. gr. 93; De-energise high-voltage system.  
– Remove tunnel support cover ⇒ General body repairs, interi‐  
or; Rep. gr. 70; Dash panel; Removing and installing tunnel  
support cover.  
– Remove footwell vent on front passenger side ⇒ Rep. gr. 87;  
Removing and installing footwell vent on front passenger  
side.  
– Disconnect electrical connector -4-.  
– Unscrew bolts -2- and -3- from high-voltage heater (PTC)  
-ZX17- -1-.  
– Disconnect electrical connector - 7-, and loosen retaining  
clip -5-.  
152  
Rep. gr.87 - Air conditioning system  

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