Table of Contents > 6 Control motors > 6.10 Removing and installing control motor for fresh air and air recirculation flap [VX96]

VW ID.4 Heating & Air Conditioning System ➜ 6.10 Removing and installing control motor for fresh air and air recirculation flap [VX96]

ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
Installing  
Install in reverse order of removal, observing the following:  
– Check shaft -A- and mounting -B- of control motor -C-. They  
should be correctly aligned so that they can be joined to‐  
gether.  
– Route electrical wire so that it cannot come into contact with  
any moving parts (e.g. actuating arm on control motor).  
If control motor has been renewed or installed at different posi‐  
tion:  
– Carry out function “Adapt flap limit stops of control mo‐  
tors”⇒ Vehicle diagnostic tester ⇒ Rep. gr. 00; Access to  
diagnoses.  
Tightening torques  
♦ ⇒ Rep. gr. 87; Assembly overview – front control motors  
♦ ⇒ General body repairs, interior; Rep. gr. 70; Dash panel;  
Assembly overview – dash panel  
6.10  
Removing and installing control motor  
for fresh air and air recirculation flap  
[VX96]  
Removing  
The fresh air and air recirculation flap -VX96- with fresh air/air  
recirculation, air flow flap -V425- and potentiometer for fresh  
air/air recirculation, air flow flap control motor -G644- will hence‐  
forth be referred to as control motor.  
Mark position of control motors and connectors prior to removal  
to avoid interchanging control motors at reinstallation.  
– Deactivate function “Stationary air conditioning” ⇒ Owner’s  
manual.  
– Remove air intake unit of heater and air conditioning unit  
⇒ Rep. gr. 87; Removing and installing air intake unit of  
heater and air conditioning unit.  
– Unscrew bolts -2-.  
126  
Rep. gr.87 - Air conditioning system  
ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
– Remove cover -1- in direction of -arrow-.  
– Unscrew bolts -2-.  
– Disconnect electrical connector -3-.  
– Remove control motor -1-.  
Installing  
Install in reverse order of removal, observing the following:  
– Route electrical wire so that it cannot come into contact with  
any moving parts (e.g. actuating arm on control motor).  
– Check shaft -A- and mounting -B- of control motor -C-. They  
should be correctly aligned so that they can be joined to‐  
gether.  
If control motor has been renewed or installed at different posi‐  
tion:  
– Carry out function “Adapt flap limit stops of control mo‐  
tors”⇒ Vehicle diagnostic tester ⇒ Rep. gr. 00; Access to  
diagnoses.  
6. Control motors  
127  
ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
Tightening torques  
♦ ⇒ Rep. gr. 87; Assembly overview – front control motors  
6.11  
Removing and installing left air distri‐  
bution flap actuator  
Removing  
Mark position of control motors and connectors prior to removal  
to avoid interchanging control motors at reinstallation.  
– Remove dash panel ⇒ General body repairs, interior; Rep.  
gr. 70; Dash panel; Removing and installing dash panel.  
– Remove control motor for front left temperature flap -VX34-  
⇒ Rep. gr. 87; Removing and installing control motor for  
front left temperature flap [VX34].  
– Remove control motor for front left air distribution flap -  
VX93- ⇒ Rep. gr. 87; Removing and installing front left air  
distribution flap control motor [VX93].  
– Unhook wiring harness.  
– Detach operating lever -2-.  
– Unscrew bolts -3-.  
– Remove air distribution flap actuator -1-.  
Installing  
Install in reverse order of removal, observing the following:  
– Route electrical wire so that it cannot come into contact with  
any moving parts (e.g. actuating arm on control motor).  
Tightening torques  
♦ ⇒ Rep. gr. 87; Assembly overview – front control motors  
♦ ⇒ General body repairs, interior; Rep. gr. 70; Dash panel;  
Assembly overview – dash panel  
6.12  
Removing and installing right air distri‐  
bution flap actuator  
Removing  
Mark position of control motors and connectors prior to removal  
to avoid interchanging control motors at reinstallation.  
– Remove dash panel ⇒ General body repairs, interior; Rep.  
gr. 70; Dash panel; Removing and installing dash panel.  
– Remove control motor for front right temperature flap -VX35-  
⇒ Rep. gr. 87; Removing and installing control motor for  
front right temperature flap [VX35].  
128  
Rep. gr.87 - Air conditioning system  

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