Table of Contents > 3 Refrigerant circuit > 3.20 Removing and installing refrigerant pressure and temperature sender 4 [G828]

VW ID.4 Heating & Air Conditioning System ➜ 3.20 Removing and installing refrigerant pressure and temperature sender 4 [G828]

ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
3.20  
Removing and installing refrigerant  
pressure and temperature sender 4  
[G828]  
3.20.1  
Removing and installing refrigerant  
pressure and temperature sender 4  
G828  
Special tools and workshop equipment required  
♦ engine bung set -VAS 6122-  
Removing  
Seal off open pipes/lines and connections immediately with  
clean plugs from engine bung set -VAS 6122-.  
– Perform function “Opening electrically actuated valves in re‐  
frigerant circuit for extracting, evacuating and charging” with  
⇒ Vehicle diagnostic tester ⇒ Rep. gr. 00; Starting diagnosis.  
– ⇒ Air conditioners with refrigerant R744 - General informa‐  
tion; Rep. gr. 87; Working with the air conditioner service  
station; Discharging refrigerant circuit.  
CAUTION  
The cooling system may be under pressure. Risk of scalding  
due to hot steam and hot coolant  
Danger of scalding skin and other parts of the body  
– Put on protective gloves.  
– Put on safety goggles.  
– Cover filler cap on expansion tank with a suitable cloth and  
open carefully to release pressure.  
– Unfasten coolant expansion tank and move slightly to side  
⇒ Rep. gr. 19; Cooling system/coolant; Removing and instal‐  
ling coolant expansion tank.  
– Mark electrical connector -5- to avoid interchange and un‐  
plug it.  
– Check connection of refrigerant line -1- and refrigerant pres‐  
sure and temperature sender 4 -G828- -4- for dirt and clean  
if necessary.  
42  
Rep. gr.87 - Air conditioning system  
ID.4 2021 ➤  
Heating, air conditioning system - Edition 09.2021  
CAUTION  
Risk of frostbite from escaping pressurised refrigerant  
Risk of frostbite on skin and other parts of the body  
– Put on protective gloves.  
– Put on safety goggles.  
– Extract/drain refrigerant and then immediately open up re‐  
frigerant circuit.  
– Extract/drain refrigerant again if more than 10 minutes  
have passed since initial extraction and refrigerant circuit  
has not been opened up. Renewed evaporation has cre‐  
ated pressure in the refrigerant circuit.  
– Unscrew refrigerant pressure and temperature sender 4 -  
G828--4- while counterholding at refrigerant line using open-  
end spanner.  
Installing  
Installation is carried out in reverse order; note the following:  
– Install seals, making sure they are free of oil.  
– Check that refrigerant lines are seated correctly and tight‐  
en refrigerant pressure and temperature sender 4 -G828-;  
counterhold using open-end spanner while doing so.  
– Perform function “Opening electrically actuated valves in re‐  
frigerant circuit for extracting, evacuating and charging” with  
⇒ Vehicle diagnostic tester ⇒ Rep. gr. 00; Starting diagnosis.  
– ⇒ Air conditioners with refrigerant R744 - General informa‐  
tion; Rep. gr. 87; Working with the air conditioner service  
station; Charging refrigerant circuit  
Tightening torques  
♦ ⇒ Rep. gr. 87; Exploded view - refrigerant lines  
3.21  
Removing and installing refrigerant  
pressure and temperature sender 5  
[G829]  
3.21.1  
Removing and installing refrigerant  
pressure and temperature sender 5  
[G829]  
Special tools and workshop equipment required  
♦ engine bung set -VAS 6122-  
Removing  
Immediately seal any open lines and connections with clean  
plugs from engine bung set -VAS 6122-.  
– Carry out function “Open electrically actuated valves to  
drain, evacuate or charge refrigerant circuit” using ⇒ Vehicle  
diagnostic tester ⇒ Rep. gr. 00; Access to diagnoses.  
– ⇒ Air conditioning systems with refrigerant R744 – General  
notes; Rep. gr. 87; Working with air conditioner service sta‐  
tion; Draining refrigerant circuit.  
– Remove air conditioner compressor -VX81- ⇒ Rep. gr. 87;  
Removing and installing air conditioner compressor [VX81].  
3. Refrigerant circuit  
43  

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