Table of Contents > Glazing > 2.6 Preparing body flange for installing

VW ID.4 Body Repairs Exterior ➜ 2.6 Preparing body flange for installing

ID.4 2021 ➤  
General body repairs, exterior - Edition 05.2021  
NOTICE  
Risk of damage to paint caused by activator.  
– Apply activator precisely onto adhesive bead that has been  
cut back, and do not spill any activator.  
– Use applicator to apply activator evenly in one pass onto  
adhesive bead that has been cut back.  
Note  
The drying time is approx. 10 minutes.  
2.5  
Preparing new windows for installing  
Note  
The application area for the adhesive bead is not precoated or  
primed.  
Note  
The sealing lip is included with a new windscreen.  
Note  
No windows are precoated.  
Note  
The ceramic layer is not a primer.  
– Use cleaning solution to clean edge of window all round to a  
width of 20 mm.  
– Rub edge of window dry using a lint-free cloth.  
– Use applicator -2- to apply primer-3- evenly in one pass.  
Note  
The drying time is approx. 10 minutes.  
2.6  
Preparing body flange for installing  
Special tools and workshop equipment required  
♦ scraper set -VAS 861 005-  
180  
Rep. gr.64 - Glazing  
ID.4 2021 ➤  
General body repairs, exterior - Edition 05.2021  
– Use a scraper -1- from scraper set -VAS 861 005- to cut  
back remaining adhesive sealant to 1 to 2 mm shortly before  
bonding window back in. Under no circumstances should it  
be removed completely.  
Note  
Remaining material serves as adhesion base for newly applied  
adhesive sealing compound.  
Note  
Make sure not to damage primer layer or paintwork structure.  
Note  
Keep bonding surface free of dirt and grease.  
Note  
Do not treat adhesive bead that has just been cut back with  
activator, primer or cleaning solution.  
Note  
If bonding is performed later than one day after cutting back  
the adhesive bead, the remaining adhesive sealant must be  
activated with activator.  
NOTICE  
Risk of damage to paint caused by activator.  
– Apply activator precisely onto adhesive bead that has been  
cut back, and do not spill any activator.  
– Use applicator to apply activator evenly in one pass.  
Note  
If the body flange has been repaired or partially renewed, clean  
and prime corresponding area again after painting.  
– Clean body flange all around using cleaning solution.  
– Rub edge of window dry using a lint-free cloth.  
– Use applicator to apply primer evenly in one pass onto paint.  
Note  
If laser weld seams are not in the area of the adhesive bead,  
the exposed laser weld seams must be sealed with window  
adhesive before the glazing is bonded in.  
– If laser weld seam -3- on body flange -4- is not covered by  
existing adhesive bead -2-, coat laser weld seam -3- with  
primer -1-.  
2. Repair notes  
181  
ID.4 2021 ➤  
General body repairs, exterior - Edition 05.2021  
– Fill weld seam -3- with window adhesive.  
Touching up paint damage  
– If the paint is damaged, the paintwork structure must be  
restored according to specifications in the “Paint” workshop  
manual.  
2.7  
Cleaning off excess adhesive  
Note  
Observe safety regulations ⇒ o2.7 ff excess adhesive”, page  
182 .  
Note  
When cleaning the vehicle interior, do not push window out‐  
wards that had just been installed. Otherwise, the window will  
be detached.  
– Clean painted surface as well as possible using a dry cloth.  
– Remove remaining contamination using cleaning agent.  
Note  
Use adhesive remover as cleaning agent.  
– Cleaning plastic trim: Allow adhesive sealant to cure (ap‐  
prox. 1 hour) and then peel off.  
182  
Rep. gr.64 - Glazing  
 

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