ID.4 2021 ➤
General body repairs, exterior - Edition 05.2021
4
Bulkhead
4.1
Assembly overview – plenum chamber bulkhead
1 - Bulkhead
❑ ⇒ Rep. gr. 50; Remov‐
ing and installing bulk‐
head
2 - Nut
❑ qty. 2
❑ 8 Nm
3 - Seal
4 - Body flange
4.2
Assembly overview – plenum chamber cover
12
Rep. gr.50 - Body - front
ID.4 2021 ➤
General body repairs, exterior - Edition 05.2021
1 - Plenum chamber cover
❑ ⇒ Rep. gr. 50; Remov‐
ing and installing ple‐
num chamber cover
2 - Side plenum chamber cov‐
er
❑ Left and right
3 - Seal
4 - Windscreen seal
5 - Windscreen
4.3
Removing and installing bulkhead
Removing
– Remove plenum chamber cover ⇒ Rep. gr. 50; Removing
and installing plenum chamber cover.
– Unscrew nuts -1-.
– Unclip locking devices -arrows- of fresh air intake -1-.
4. Bulkhead
13
ID.4 2021 ➤
General body repairs, exterior - Edition 05.2021
– Remove bulkhead -3- together with fresh air intake -1- and
cover for fresh air intake -2- upwards.
– Unclip cover for fresh air intake -2- from fresh air intake -1-
-arrows-, and remove it from bulkhead -3-.
Installing
Install in reverse order of removal, observing the following:
Tightening torques
♦ ⇒ Rep. gr. 50; Assembly overview – bulkhead
4.4
Removing and installing plenum cham‐
ber cover
Removing
– Remove wiper arms ⇒ Electrical system; Rep. gr. 92; Wind‐
screen wiper system; Removing and installing wiper arms.
– Pull off seal -3- along entire length of plenum chamber cover
-1-.
14
Rep. gr.50 - Body - front
ID.4 2021 ➤
General body repairs, exterior - Edition 05.2021
– Push plenum chamber covers at side -2- in direction of
-arrow A-, and pull out plenum chamber cover -1-.
– Pull plenum chamber cover -1- in direction of -arrow B- out
of windscreen seal -4-.
– Remove plenum chamber cover -1- by guiding it over wiper
arm shafts.
– Remove plenum chamber covers at side -2-.
Installing
Install in reverse order of removal, observing the following:
New windscreen
An insert is fitted in windscreen seal of new windscreens.
– Remove insert.
All vehicles (continued)
NOTICE
Risk of windscreen damage from plenum chamber cover strik‐
ing windscreen surround.
The windscreen may crack.
– Never strike plenum chamber cover or press in with aid of
tool.
– Press plenum chamber cover into windscreen surround by
hand while applying light pressure.
– Spray windscreen seal with a soapy solution so that plenum
chamber cover is easier to press in.
– Place plenum chamber cover onto windscreen seal, and
centre it.
– Starting from outside, press plenum chamber cover into
windscreen seal by applying light pressure.
4. Bulkhead
15
2024 VW ID.4 Owner's Manual
